📉 Voltage Drop Calculator

Calculate voltage drop in volts and percent from wire gauge, current, and distance, with an NEC 3%/5% guideline check.

📉 Wire Run Details
📊 Result
Voltage Drop
Voltage at Load
Wire Circular Mils
📉

Enter your wire run details and click Calculate

Guide

About the Voltage Drop Calculator

Last updated: July 2026 · Reviewed by the NeftCal editorial team

This free voltage drop calculator estimates how much voltage is lost over a wire run based on the wire gauge, the current it carries, the distance it travels, and whether the circuit is copper or aluminum, single-phase or three-phase. It also checks your result against the commonly used 3%/5% voltage drop guidelines referenced in the National Electrical Code (NEC).

How It Works

Every wire has electrical resistance that increases with length and decreases with cross-sectional area (circular mils) — thinner, longer runs lose more voltage as heat. The calculator looks up your selected AWG wire gauge's circular mil area, then applies the standard voltage drop formula using a resistivity constant (K) specific to copper or aluminum, your entered current, and the one-way distance (doubled for single-phase to account for the full circuit path, or scaled by √3 for three-phase). The result shows both the raw voltage drop in volts and the percentage of your source voltage it represents.

Who Should Use This Calculator

Electricians and electrical students sizing a wire run, DIYers planning a long extension circuit (like a garage or shed sub-panel feed), and anyone checking whether an existing wire run might be undersized for its length and load. It's a planning estimate — always verify final wire sizing against your local electrical code and, for real installations, have the work inspected or performed by a licensed electrician.

Real-World Applications

  • Sizing wire for a detached garage, shed, or workshop sub-panel feed
  • Checking whether a long extension circuit run needs a heavier gauge wire
  • Comparing copper versus aluminum wire options for a given run
  • Diagnosing dim lighting or underperforming equipment caused by excessive voltage drop
  • Pairing with NeftCal's Ohm's Law Calculator for related circuit calculations

Tips for Accurate Results

  • Use the one-way distance to the load, not the round-trip length — the formula already accounts for the return path.
  • When in doubt about phase, most residential circuits are single-phase; industrial and commercial equipment is often three-phase.
  • If your calculated voltage drop exceeds 3-5%, consider the next larger wire gauge (lower AWG number) rather than exceeding the guideline.
  • Always confirm final wire sizing against your local electrical code — this calculator provides a planning estimate, not a code compliance certification.
Formula

How Voltage Drop Is Calculated

The standard electrical formulas this calculator uses

Single-Phase Voltage Drop
Voltage Drop = (2 × K × Current × Distance) ÷ Circular Mils

Three-Phase Voltage Drop
Voltage Drop = (1.732 × K × Current × Distance) ÷ Circular Mils

Percent Voltage Drop
% Voltage Drop = (Voltage Drop ÷ Source Voltage) × 100

Resistivity Constant (K)
Copper ≈ 12.9  |  Aluminum ≈ 21.2 (ohm-circular mils per foot at 75°C)
📏

Distance & Round-Trip

Single-phase circuits use a 2× multiplier because current travels out to the load and back through the return conductor, doubling the effective resistance path.

🔀

Three-Phase √3 Factor

Three-phase circuits use 1.732 (√3) instead of 2, reflecting the different relationship between line and phase voltage in a balanced three-phase system.

🔌

Circular Mils

Circular mils measure a wire's cross-sectional area — larger circular mil values mean thicker wire, lower resistance, and less voltage drop for the same current and distance.

⚙️ Why This Formula Works

This is the standard voltage drop formula published in electrical reference handbooks and used throughout the electrical trade. It combines the wire's physical resistance (via the K constant and circular mils) with the actual current flowing and the distance it must travel, giving a reliable estimate of how much voltage is lost to the wire's own resistance before it reaches the load.

🎯 When to Use It

  • Planning a long wire run to a detached structure or remote load
  • Comparing wire gauge options before purchasing materials
  • Diagnosing voltage-drop-related equipment performance issues

📋 Assumptions

  • A standard, continuous conductor at approximately 75°C operating temperature
  • Current entered is the actual (or expected) load current, not a nameplate maximum
  • Distance is measured one-way from source to load

⚠️ Limitations

  • Doesn't account for conduit fill, ambient temperature derating, or bundling factors
  • Doesn't factor in reactance for AC circuits with significant inductive loads
  • Not a substitute for a licensed electrician's code-compliant wire sizing
Walkthrough

Step-by-Step: How to Use the Voltage Drop Calculator

From entering wire details to reading your result

Select conductor material and wire gauge

Choose copper or aluminum, and the AWG wire size being used.

Enter current, distance, and phase

Fill in the load current, one-way distance, and whether the circuit is single-phase or three-phase.

Enter source voltage

Enter the circuit's supply voltage to calculate percent voltage drop.

Click "Calculate"

See the voltage drop in volts and percent, plus a check against the common 3% and 5% guidelines.

Example

Worked Example

A single-phase 120V circuit and a three-phase 240V circuit

Scenario 1 — 12 AWG Copper, 20A, 100 ft, Single-Phase, 120V

Wire12 AWG copper (6,530 cmil)
Current20 A
Distance100 ft (one-way)
Step 1 — Apply the formula: (2 × 12.9 × 20 × 100) ÷ 6,530 = 51,600 ÷ 6,530 ≈ 7.90 V.
Step 2 — Percent drop: 7.90 ÷ 120 × 100 ≈ 6.59% — above the common 5% guideline, suggesting a heavier gauge wire is worth considering.
Voltage Drop
7.90 V
% Drop
6.59%

Scenario 2 — 10 AWG Copper, 30A, 150 ft, Three-Phase, 240V

Wire10 AWG copper (10,380 cmil)
Current30 A
Distance150 ft (one-way)
Step 1 — Apply the formula: (1.732 × 12.9 × 30 × 150) ÷ 10,380 ≈ 9.69 V.
Step 2 — Percent drop: 9.69 ÷ 240 × 100 ≈ 4.04% — within the 5% guideline, though above the stricter 3% branch-circuit target.
Voltage Drop
9.69 V
% Drop
4.04%
Reference

AWG Wire Gauge Circular Mils Chart

Standard cross-sectional area used by this calculator

AWG SizeCircular Mils
20 AWG1,020
18 AWG1,620
16 AWG2,580
14 AWG4,110
12 AWG6,530
10 AWG10,380
8 AWG16,510
6 AWG26,240
4 AWG41,740
3 AWG52,620
2 AWG66,360
1 AWG83,690
1/0 AWG105,600
2/0 AWG133,100
3/0 AWG167,800
4/0 AWG211,600

A lower AWG number means a thicker wire — 4/0 AWG is much larger and carries far more current with far less voltage drop than 20 AWG. Always match wire ampacity (current-carrying capacity), not just voltage drop, to your circuit's breaker or fuse rating per your local electrical code.

Use Cases

Practical Use Cases for the Voltage Drop Calculator

Where an accurate voltage drop estimate matters

🏚️

Detached garage or shed feeds

Size the wire run for a sub-panel feeding a detached structure a long distance from the main panel.

🔌

Long extension circuits

Check whether a long-run circuit (like a workshop or dock) needs a heavier wire gauge.

🏭

Industrial & commercial wiring

Verify three-phase feeder sizing for equipment located far from the electrical panel.

💡

Diagnosing dim lighting

Check whether excessive voltage drop explains dim lights or underperforming equipment at the end of a long run.

🎓

Electrical trade coursework

Practice voltage drop calculations for electrician apprenticeship or licensing exam prep.

Pros & Cons

Advantages and Limitations

What this voltage drop calculator does well, and where it can't replace a licensed electrician

✅ Advantages

  • Free, instant, and requires no signup
  • Runs entirely in your browser — no data is sent to a server
  • Supports both copper and aluminum conductors
  • Handles single-phase and three-phase calculations
  • Checks your result against common 3%/5% guidelines automatically
  • Covers wire sizes from 20 AWG up to 4/0 AWG

⚠️ Limitations

  • Doesn't account for conduit fill, temperature derating, or bundling adjustments
  • Doesn't factor in reactance for AC circuits with significant inductive loads
  • 3%/5% figures are common guidelines, not a strict code requirement in every jurisdiction
  • Not a substitute for a licensed electrician's code-compliant wire sizing and inspection
Reference

Common Mistakes and Expert Tips

Size a wire run accurately

❌ Common Mistakes

  • Entering round-trip distance instead of one-way distance (the formula already accounts for the return path)
  • Using copper's K constant for an aluminum wire run, understating the true voltage drop
  • Confusing wire ampacity (current-carrying capacity) with voltage drop — both matter, but they're different checks
  • Ignoring the percent voltage drop guideline and only looking at the raw volt figure

💡 Expert Tips & Best Practices

  • If your calculated drop exceeds 3-5%, move to the next larger wire gauge (lower AWG number) rather than accepting the loss
  • Always verify wire ampacity separately, using your local electrical code's ampacity tables
  • Pair this tool with NeftCal's Ohm's Law Calculator for related circuit analysis
  • For any real electrical installation, have the work inspected or performed by a licensed electrician
📝

Summary: This voltage drop calculator estimates voltage loss in volts and percent for a wire run based on gauge, current, distance, material, and phase, with a check against common 3%/5% guidelines — free, instant, and useful for planning, though not a substitute for licensed electrical work. Pair it with the Ohm's Law Calculator or Resistor Calculator for related circuit work.

FAQ

Frequently Asked Questions

Common questions about calculating voltage drop

How do I calculate voltage drop?
For single-phase circuits: Voltage Drop = (2 × K × Current × Distance) ÷ Circular Mils, where K is a resistivity constant (about 12.9 for copper, 21.2 for aluminum), Distance is the one-way wire length in feet, and Circular Mils comes from the wire gauge. For three-phase circuits, the multiplier is 1.732 instead of 2.
What is an acceptable voltage drop percentage?
A commonly cited guideline (based on NEC recommendations, not a strict code requirement in most cases) is to keep voltage drop under 3% for a branch circuit and under 5% total for the combined feeder and branch circuit. Excessive voltage drop can cause dim lighting, reduced motor performance, and inefficient equipment operation.
Why does wire gauge affect voltage drop?
Thinner wire (a higher AWG number) has less cross-sectional area (fewer circular mils) and therefore higher electrical resistance per foot, which causes more voltage to be lost as heat over a given distance. Thicker wire (a lower AWG number) has more circular mils and less resistance, resulting in less voltage drop.
Why does distance matter so much for voltage drop?
Voltage drop is directly proportional to distance — doubling the wire run length doubles the voltage drop for the same current and wire gauge, since resistance accumulates continuously along the length of the conductor.
What is the difference between copper and aluminum wire for voltage drop?
Copper has lower electrical resistivity than aluminum (a K value of about 12.9 versus 21.2), so for the same wire gauge, current, and distance, aluminum wiring experiences roughly 64% more voltage drop than copper. This is one reason aluminum wiring runs are often sized larger than an equivalent copper run.
Why does three-phase power have less voltage drop than single-phase for the same load?
The three-phase voltage drop formula uses a multiplier of 1.732 (√3) instead of 2, reflecting the fact that three-phase power doesn't require a full round-trip current path the same way single-phase does, which results in lower voltage drop for an equivalent current and distance.
Learn More

Authoritative Resources on Electrical Wiring

Official code and safety references — not a substitute for a licensed electrician

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